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Building Canoe Paddles

True, for ski base shaping the card file is really stiff. For removing fine hairs and smoothing and for wax removal the card files I use are fairly flexible.
 
Marc, thanks for taking the time to post a photo essay on how you make laminated wood paddles.

Soon to become a paddle. All parts cut. 17 pieces plus Dynel edging (not shown).

Do you have a standard menu of woods you use to make a paddle, or do you vary it depending on supply, customer request, whim, or other factors?
 
Marc, thanks for taking the time to post a photo essay on how you make laminated wood paddles.



Do you have a standard menu of woods you use to make a paddle, or do you vary it depending on supply, customer request, whim, or other factors?
Western red cedar is the most common wood that I use for the blades and shaft core. I also use eastern white cedar, and occasionally some repurposed redwood that I have on hand. For ultra light blades (saves and ounce +) I use paulonia.
The shaft facings, blade tip, grip blocks and grip cheeks are hardwood. I use a lot of walnut but also hard maple, cherry and other woods. Often the choices are made by the customer but most leave that up to me.
 
Nice shop Marc. I see that you make custom paddles, how does that work?
I have a conversation with the customer to determine their need/want. We discuss the type of paddle (river, shallow water, freestyle...). Then comes a discussion of shaft length. Sometimes their is a special request about grip size and or paddle shaft diameter. Aesthetics are always discussed, which include what woods will be used. Is it going to be a "working" paddle or a "wall hanger". Weight may not be a consideration for a wall hanger. Although all of my paddles are such that they are suitable for display, one built specifically for display may warrant a higher grade of finish. Then there is time frame ......
 
DOGPADDLE CANOE AND WOODWORKS
The paddle blank is glued up and I've run it through the planer. I've marked it from my pattern (this blade will be a shallow water special) and am cutting it out on the bandsaw.IMG_1450 cr en sml glued up blade_shallow water spec_pattern.jpgIMG_1452 cr en sml band saw_paddle blank_grip_Curt Coucill.jpg
 
The cut out blade is shown in the foreground of the 1st photo. In the second photo the hardwood shaft facings and the grip cheeks have been glued and clamped. You'll note that the paddle is clamped to an extruded aluminum channel. This assures that there is no twist or warp in the shaft. When the shaft core was laminated,earlier, it was also clamped to the aluminum channel.IMG_1455 en sml cut out blank_paddle_pattern_shallow water special.jpgIMG_1456 en sml shaft facing_grip cheeks_glue up_shallow water spec.jpg
 
Are the shaft facings just for color variation; so that you can plane the blade & shaft center thinner and, therefore, save time on the blade, or both?

Also, what thickness did you plane to / how thick are the facings? (I do solid wood paddles but I do like the color variations of the laminates)
 
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